Nexans CRYOFLEX® Junction-free vacuum insulated piping

Products

CRYOFLEX® Transfer Lines type 100/163 (DN100)

Nexans ref.

  • Inner tube diameter (mm): 100/163
  • Outer tube diameter: 163 mm
  • Approximate weight: 10 kg/m
  • Heat inleak at -196°C: 0.9 W/m
  • Bending radius several bends: 2200 mm
  • Bending radius single bend: 1100 mm

 

CRYOFLEX® Transfer Lines type 21/44 (DN20)

Nexans ref.

  • Inner tube diameter (mm): 21/25
  • Outer tube diameter: 48 mm
  • Approximate weight: 0.8 kg/m
  • Heat inleak at -196°C: 0.6 W/m
  • Bending radius several bends: 500 mm
  • Bending radius single bend: 250 mm

 

CRYOFLEX® Transfer Lines type 30/58 (DN25)

Nexans ref.

  • Inner tube diameter (mm): 30/34
  • Outer tube diameter: 62 mm
  • Approximate weight: 1.3 kg/m
  • Heat inleak at -196°C: 0.7 W/m
  • Bending radius several bends: 600 mm
  • Bending radius single bend: 300 mm

 

CRYOFLEX® Transfer Lines type 39/66 (DN32)

Nexans ref.

  • Inner tube diameter (mm): 39/44
  • Outer tube diameter: 70 mm
  • Approximate weight: 1.7 kg/m
  • Heat inleak at -196°C: 0.9 W/m
  • Bending radius several bends: 800 mm
  • Bending radius single bend: 400 mm

 

CRYOFLEX® Transfer Lines type 60/110 (DN50)

Nexans ref.

  • Inner tube diameter (mm): 60/66
  • Outer tube diameter: 115 mm
  • Approximate weight: 4 kg/m
  • Heat inleak at -196°C: 1.1 W/m
  • Bending radius several bends: 1600 mm
  • Bending radius single bend: 800 mm

 

Description

Description

Standards

  • Product
    2014/68/EU; ASME on request; DIN EN ISO 10380

Key benefits

  1. Leaner Design: Cryogenic network simplification by 75% : flexible and continuous design: no joint, no below, no elbow needed.
  2. Swift installation: Unroll. Plug. Operate.lines fully prepared in factory delivered at length, terminated, tested and ready to operate and No onsite welding nor X-ray analysis needed! 
  3. Boil-off reduced by up to 45%:: High-vacuum insulation, No heat inleak from intermediate junctions, no hot spots
  4. Maintenance free 5 years: long lasting high-vacuum <1E-4 mbar at room temperature
  5. Safety: No cold spot, no icing, Double containment, Detection of vacuum loss"

Construction

Nexans CRYOFLEX® is a pipe-in-pipe construction made of two helically-corrugated stainless steel tubes, helical corrugation provides flexibility with limited impact on pressure drop. 

High performance thermal insulation is achieved between process and outer tubes from combined action on heat radiation, conduction and convection:

  • Multilayer insulation material: multiple layers of highly reflective film separated with spacer fleece is lapped on process tube to reflect heat radiation outside of the construction
  • High vacuum is generated in the annular space and stabilized with molecular sieves and chemical getter to prevent heat convection.
  • Low loss spacer minimize contact area and subsequent heat conduction between outer and process tubes

An outer PE jacket serves as mechanical protection. (Optional low fire hazard or PE-jacket free configurations).

All Nexans CRYOFLEX® lines integrate a pumping module equiped with burst disks, a pumping port and a vaccum-sensing port.

Nexans CRYOFLEX® are available from DN20 to DN200. please contact us for product details for configurations larger than DN50 or special constructions 

  

Components

 

LN2

LNG

LOX

LH2

LHe

Standard terminations

+

 

 

 

 

Screw-type Couplings 28/25 and 34/32

 

 

 

 

 

Johnston couplings 

+

+

+

+

+

T pieces

Non Insulated

+

 

 

 

 

Vacuum Insulated

+

+

+

+

+

Mechanical Degassing

Non insulated 

+

 

 

 

 

Vacuum Insulated 

+

 

 

 

 

Manual cold valve

Non insulated 

+

 

 

 

 

Vacuum Insulated

+

+

+

+

+

Safety valve

+

+

+

+

+

Vacuum lock

+

+

+

+

+

Vacuum monitoring

+

+

+

+

+

 

Customer Value in Comparison to Rigid Tubes

Rigid tubes

Nexans CRYOFLEX® Transfer Lines

  • organization of storage areas for rigid elements
  • ensure safety
  • pumping of vacuum on site
  • execution of helium and X-Ray test on site
  • provision of required working equipment
  • planning of time-consuming activities on site
  • coordination of personnel
  • handling of repair work
  • ✓ Plug & Play
  • ✓ minimal effort on site

 

Characteristics

Characteristics

Construction characteristics

Construction characteristics

Inner pipe material
Stainless steel 1.4404 (316L)
Outer pipe material
Stainless steel 1.4404 (316L)
Insulation
Multi-layer insulation (MLI)
Jacket material
PE-LD

Mechanical characteristics

Mechanical characteristics

Pressure rating
PN20

Usage characteristics

Usage characteristics

Vacuum at delivery state - warm
better than 1x101E-4 mbar, guaranteed for 2 years
Vacuum at delivery state - cold
better than 1x10E-4 mbar at LN2 temperature

Resources

Resources

Contact us

Topics on which you wish to get more informations:

Required fields*

Please check your entry and try again.

An email address must contain a single @

Personal data protector

You have the right to object to the processing of your personal data and/or their use for direct marketing or commercial purposes

Thank you!

Thanks for contacting us. We will be in touch with you shortly.

Error

An error occurred. Please try again.

Close

Contact us

Required fields*

Please check your entry and try again.

An email address must contain a single @

Personal data protector

You have the right to object to the processing of your personal data and/or their use for direct marketing or commercial purposes

Thank you!

Thanks for contacting us. We will be in touch with you shortly.

Error

An error occurred. Please try again.

Close