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Nexans CRYOFLEX® Junction-free vacuum insulated piping
Nexans CRYOFLEX® Junction-free vacuum insulated piping
Nexans CRYOFLEX® are flexible junction-free and vacuum-insulated cryogenic piping systems made to ease the design, installation and operation of static industrial cryogenic infrastructures. They are applicable to all cryogenic fluids and process temperatures starting from 4K.
Read moreCRYOFLEX® Transfer Lines type 100/163 (DN100)
Nexans ref.
- Inner tube diameter (mm): 100/163
- Outer tube diameter: 163 mm
- Approximate weight: 10 kg/m
- Heat inleak at -196°C: 0.9 W/m
- Bending radius several bends: 2200 mm
- Bending radius single bend: 1100 mm
CRYOFLEX® Transfer Lines type 21/44 (DN20)
Nexans ref.
- Inner tube diameter (mm): 21/25
- Outer tube diameter: 48 mm
- Approximate weight: 0.8 kg/m
- Heat inleak at -196°C: 0.6 W/m
- Bending radius several bends: 500 mm
- Bending radius single bend: 250 mm
CRYOFLEX® Transfer Lines type 30/58 (DN25)
Nexans ref.
- Inner tube diameter (mm): 30/34
- Outer tube diameter: 62 mm
- Approximate weight: 1.3 kg/m
- Heat inleak at -196°C: 0.7 W/m
- Bending radius several bends: 600 mm
- Bending radius single bend: 300 mm
CRYOFLEX® Transfer Lines type 39/66 (DN32)
Nexans ref.
- Inner tube diameter (mm): 39/44
- Outer tube diameter: 70 mm
- Approximate weight: 1.7 kg/m
- Heat inleak at -196°C: 0.9 W/m
- Bending radius several bends: 800 mm
- Bending radius single bend: 400 mm
CRYOFLEX® Transfer Lines type 60/110 (DN50)
Nexans ref.
- Inner tube diameter (mm): 60/66
- Outer tube diameter: 115 mm
- Approximate weight: 4 kg/m
- Heat inleak at -196°C: 1.1 W/m
- Bending radius several bends: 1600 mm
- Bending radius single bend: 800 mm
Description
Description
Standards
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Product2014/68/EU; ASME on request; DIN EN ISO 10380
Key benefits
- Leaner Design: Cryogenic network simplification by 75% : flexible and continuous design: no joint, no below, no elbow needed.
- Swift installation: Unroll. Plug. Operate.lines fully prepared in factory delivered at length, terminated, tested and ready to operate and No onsite welding nor X-ray analysis needed!
- Boil-off reduced by up to 45%:: High-vacuum insulation, No heat inleak from intermediate junctions, no hot spots
- Maintenance free 5 years: long lasting high-vacuum <1E-4 mbar at room temperature
- Safety: No cold spot, no icing, Double containment, Detection of vacuum loss"
Construction
Nexans CRYOFLEX® is a pipe-in-pipe construction made of two helically-corrugated stainless steel tubes, helical corrugation provides flexibility with limited impact on pressure drop.
High performance thermal insulation is achieved between process and outer tubes from combined action on heat radiation, conduction and convection:
- Multilayer insulation material: multiple layers of highly reflective film separated with spacer fleece is lapped on process tube to reflect heat radiation outside of the construction
- High vacuum is generated in the annular space and stabilized with molecular sieves and chemical getter to prevent heat convection.
- Low loss spacer minimize contact area and subsequent heat conduction between outer and process tubes
An outer PE jacket serves as mechanical protection. (Optional low fire hazard or PE-jacket free configurations).
All Nexans CRYOFLEX® lines integrate a pumping module equiped with burst disks, a pumping port and a vaccum-sensing port.
Nexans CRYOFLEX® are available from DN20 to DN200. please contact us for product details for configurations larger than DN50 or special constructions
Components
LN2 |
LNG |
LOX |
LH2 |
LHe |
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Standard terminations |
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Screw-type Couplings 28/25 and 34/32 |
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Johnston couplings |
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T pieces |
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Non Insulated |
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Vacuum Insulated |
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Mechanical Degassing |
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Non insulated |
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Vacuum Insulated |
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Manual cold valve |
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Non insulated |
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Vacuum Insulated |
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Safety valve |
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Vacuum lock |
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Vacuum monitoring |
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Customer Value in Comparison to Rigid Tubes
Rigid tubes |
Nexans CRYOFLEX® Transfer Lines |
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Characteristics
Characteristics
Construction characteristics
Construction characteristics
Mechanical characteristics
Mechanical characteristics
Usage characteristics
Usage characteristics
Resources
Resources
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